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Images from the German 2016 SCAE roastmaster championship

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Here are a few photos I took this week during the German 2016 SCAE roastmaster championship. You see the hosts from SCAE and Probat welcoming the participants, staff explaining the program and protocol to everyone, a brief introduction to the controls of the Probatone 5 roaster to be used by all roastmasters, an introduction by Marko Luther of the Artisan roast logging software and the way it was to be operated, roastmasters preparing for their roast, evaluating their data and everyone chatting at the conclusion of day two.

First, second and third prize trophies
Participants welcomed

Probatone 5 machine controls explained

Competition details discussed

Probatone 5 machine controls

Artisan connected

Machine internals on display

Parallel Artisan displays next to machine and on large screen

Artisan machine communication explained by Marko Luther
Intermission 
Studying results, preparing 

Evaluating roast profile
Preparations 
Organising staff consultations 
Preparations

A roast profile 

Color measurement

Roasting in progress


Relaxing at the end of day 2
Roastmasters chatting

Roast profile



Bean Me Up, Scotty!

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Joseph, a fellow coffee roaster, is looking for a fun way to lift green beans into his new huge roaster, maybe even one that provides a fun visual experience to the customers in his cafe and the four of us -- Marko, Bono, Joseph and I -- visited a company that could supply a custom made solution to this.

Food safe parts push the beans through metal or transparent tubing which can to some extent be curved so the beans can move upwards and around an object before being dropped into the roaster.

How fast does it go, asked Joseph.

"As slowly as possible, as fast as necessary" was the salesperson's wise reply.

What are these for, one wonders

very well made

Friends with salesperson

Visiting the demo setup

Miniature cable cars?

In motion

Around a corner and upwards

Discussion 

More discussion

Continued discussion

Marko chimes in, explaining to Bono while Joseph studies hardware

Those bolts! Beautiful. They have them in black also.


Video: 2016 SCAE Deutsche Röstmeisterschaften / German coffee roastmasters

LONDINIUM have new upgraded seals for the piston

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These of course fit all groups of the same type.
First the old ones:
Old seals on the dirty piston
 Below, the new ones have been slipped on:
New type seals on the clean piston

A bunch of the new seals

close up

Three of the new seals

New seal on the left, old type generic seal on the right

Close up

Close up

Close up


Autotuning the PXG-4 for the La Pavoni

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Below is an update on the earlier blog about PID and La Pavoni:


Switching on the 'autotune' around the operating group temp of 77ºC did not work well recently since the procedure involves having the heating element on full capacity for a certain amount of time and at the given temperature that would result in considerable overpressure for the boiler with a violently hissing overpressure valve.
Resulting PID settings read from Fuji PXG-4 and saved
Following the advice of a friend, I tried the autotune at 45ºC group temp and then went very well. Next, I tested this same PID setting on the internal PID of Artisan and the system worked very well. Then I also tested this at higher temperatures, in steps of 10ºC and finally on the working group temp of 77ºC.

Testing the PID controller in several steps ramping up the group temp
This morning I did a full warmup using the PID and bypassing the pressostat from the start. I opened the steam wand a little when the pressure approached max and the OPV started hissing, closed it again as the PID was lowering the power for the heating element and boiler pressure went down.

After 26 minutes I pulled a delicious espresso and observed the group stabilising neatly.


Warmup and one espresso at 26mins



USR 3K roaster and Artisan setup

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Fellow home roaster and Artisan user Mike Silver and I recently exchanged some hints and tips for the use of Artisan and I asked Mike if he would be willing to share the basics about his setup.

He provided these below, and hopefully other roasters contemplating the same combination of roaster and Artisan will benefit from this information:
Operating a US Roaster Corp 3 Kilo Roaster powered by propane gas and utilizing electronic Drum, Fan and Burner Pressure controls.  The roaster also has a manual air damper located on the bean chute for controlling air flow through the drum.
A Phidget 1048 USB interface device is utilized to connect my MacBook Pro to the USR 3 Kilo J-Type Thermocouples.  I am running the latest version of Mac OSX – Sierra, along with Artisan 1.0.0 (1).
Two separate J-Type thermocouples are used inside the drum to measure Bean Temp (BT).  One BT thermocouple connects directly to the Digital Temperature Controller on the roaster’s control panel and the other BT thermocouple connects directly to the Phidget 1048 USB Interface device.  A third J-Type thermocouple is mounted in the bean chute for measuring Environmental/Exhaust Temperature (ET).
The ET Thermocouple has dual leads connecting directly and separately to the digital exhaust temperature gauge on the roaster’s control panel and to the Phidget 1048 USB Interface device.



Thank you Mike!

Thank you Gábor!

R60 V first video impression

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A few first shots before Jan van der Weel and I get to work on our review of this new Rocket Espresso machine, for KTC Magazine.

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Artisan-PID-Automated warmup and roast on the FZ94

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Inspired by a demonstration by Marko Luther of a fully PID automated warmup and (also automated) roast on a PROBATONE 5KG roaster, I gave it a fresh try on my little Coffee-Tech FZ94 100g-2.4KG roaster. In this case the PID is provided by the software of the (free) ARTISAN roast logger (github.com/artisan-roaster-scope/artisan) which is configured to control the AIRFLOW to keep the machine on the designed track during warmup and to keep the beans exactly on the pre-defined roast profile.


Coffee-Tech PID Warmup and Roast from Frans Goddijn on Vimeo.

Jochen's Collection

Tiny cheap fluid bed roaster: chaff collector and more testing

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(this post copied from http://www.byleew.nl/coffee/tiny-cheap-fluid-bed-chaff-collector-testing/)

Last week we did some new tests with our DIY Tiny fluid bed roaster. There were two things to test. First we wanted to test the Chaff collector that was made by Tije. Secondly we wanted to configure the PID of the TC4/ Arduino to make it accurately execute pre defined roast profiles. 
Tije’s chaff collector
During our previous tests the tiny fluid bed roaster blew lots of coffee chaff in Tije’s workplace. This made a lot of mess and we had to fix that. To solve the problem we needed a small but effective chaff collector. We were very happy that Tije made a creative solution for this. He invented a unique part for this purpose that’s smal and effective. It’s also easy to use & clean. To make the part he used a large herb infuser bowl that he sourced at a cook shop. 

Herb infuser becomes chaff collector
Video: Tije’s chaff collector in action

PID configuration
The replication of pre defined roast profiles is not spot on yet. We are diving into the causes of this. Because of a small bug we couldn’t use the latest version of the Artisan roast software. That version is supposed to be better at replicating predefined roast profiles. Marko Luther is again very helpful and gave us yesterday a bug fixed version that we will test next time. 
PID tuning to SV
In the graph below you can see the roaster trying to heat the beans to a constant target temperature. This was quite successful. We accomplished this by using specific PID values. We assumed that those settings should also work during a background roast. That unfortunately does not seem to be the case. 

Background roast profile ‘not spot on yet’
In the graph below you can see the roaster trying to heat the beans to a moving target temperature. Although the roaster somehow follows the profile it’s not spot on yet. We have done several test roasts and we are now diving into the data and trying to make sense out of it. Next time we will try the new version of the Artisan roast software that Marko Luther prepared for us. That might give us much better results. 

As you can see we have wasted lots of coffee during our tests. Fortunately this wasn’t an expensive specialty coffee. We used Indian natural Cherry Robusta that we especially bought for testing purposes. We bought it from vintage espresso machines. They had used that coffee to season the drum of their roaster. We are looking forward to do the next test run!


Herb infuser becomes chaff collector


Buying Beans at the Brooklyn Tuckshop, NSW

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The Brooklyn Tuckshop is very friendly place, next to the old post office and a tiny motel, across the little train station.

We had excellent espresso from a wonderful "Candyman" blend by www.smallbatch.com.au and delicious Ham and Gruyere cheese toasties.

The interior of the place is the typical mainstream 'authentic' style complete with the bare bulbs hanging down from long cables, the La Marzocco machine all the way to the obligatory EK43 grinder with the wooden slider doser but the people were truly very kind and welcoming, none of the hipster attitude.

We bought a 250g pack of Candyman beans to take home, for $ 15





Formerly Hawkesbury River Art, presently no tresspassing

Candyman blend

$ 15 for 250g



Trier Bean Temp Probe for the FZ-94 roaster

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The standard Bean Temp probe in the CoffeeTech FZ-94 works well enough but the spot where it is inserted does not allow it to get very deep into the coffee mass that's rolling around in the drum. If I insert the probe a little deeper, sooner or later a bean gets stuck between a drum blade and the tip of the probe and the probe is pushed out a little, causing it to report a lower temperature than before in the same situation.

First Crack typically happens around a measured BT of 160ºC which indicates that at this spot the BT probe has an offset of 40ºC since FC mostly happens around 200ºC.

I noticed how the trier seems to get much deeper into the drum which could mean that this spot could be great for BT measurements as well.

Tije made me an alternative Bean Temp probe device.  It replaces the standard trier but I can get the visuals through the glass and the aroma comes to me from a little hole in the tube above the chaff collector.

The probe was custom made by TC Direct. Bart Gommers, sales consultant there, suggested me to order one with these specs and I did:
Thermokoppel K - L=120MM Dia: 3.0 - Geïsoleerd meetpunt - Overgangshuls: L=31MM Dia: 6.1 - 2Mtr PVC aansluitkabel

Tije taking the size of the new probe
Almost finished. An temp isolated kernel inside the aluminum.
Handle of the same style as the existing FZ-94 handles
Insert and probe
Two tiny rubber rings ensure that the probe sits firmly once the handle is screwed in tight

Original trier and probe replacement
Ready to go
More:

http://kostverlorenvaart.blogspot.nl/2016/11/fz-94-roast-with-tijes-new-trier-bt.html

FZ-94 Roast With Tije's New "Trier BT Probe"

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Earlier this week I posted about the probe device Tije made for the CoffeeTech FZ-94 coffee roaster to be inserted in the slider for the trier. Here's an update about the first roast done with this new probe.

First I warm up the roaster with Tije's trier BT probe device outside the machine and the regular trier in place. This way the probe remains at room temperature, just like the green beans, until the start of the roast.:

Warming up
As expected, this works much like previous warmups. I use the on screen sliders in Artisan to increase airflow (light blue MODBUS FAN line and brown FAN line in the graph) after 4, 7 and 10 minutes to keep the temperature of drum and air flowing out the roaster closely together. Meanwhile the BT probe remains stable at 17ºC room temp.

Then I load the background plan for the next roast:

Roast plan in the background
I anticipate having to lift the background in case Tije's trier BT probe reports a higher value than in previous roast but as it happens the roast starts much as planned without any shifting around of the background plan. In the illustration below I have removed the background lines in order to clear up the tangle of lines for you:

Roast profile with new "trier" BT probe
As you see in the graph, I insert Tije's BT probe device at the same time as the green beans are charged into the roaster.

Consequently you can see the actual Bean Temperature rise from room temp just like one observes in fluid bed roaster profiles. Usually with drum roasters one does not get a relevant indication of the Bean Temp until the probe, hot from pre-heating, has dropped in temperature as the cool beans hit it, until Turning Point when the warmed up bean mass and the cooled down BT probe tip have acquired the same temperature and are jointly on the rise, as in the previous roast below:

Roast with conventional BT probe and TP at 2:06 and 110ºC

One advantage of Tije's BT probe setup is the more realistic value of the displayed RoR (Rate of Rise) as seen again below. Especially the RoR of the first phase is now true, not obfuscated by the big dip and TP of the conventional drum roast style fixed BT probe.
Roast profile with Tije's "trier" BT probe, also with background plan
At 8 minutes, when observing the jump in RoR that started at 7 minutes, I decide to shift the background plan to the left so the actual BT and the planned BT join again. You can see how the grey "roast plan" line is now above the BT line in 1-8 minutes when during those minutes it actually tracked nicely along the grey line.

Airflow as regulated by the PID in Artisan remains high during that last phase, Drum Temp and Exhaust Temp (blue and black lines at the top) drop jointly after 9 minutes but there remains enough energy in the system and coming from the two active elements (the third switched off shortly after FC) to sustain the declining RoR.

The RoR is actually very gently declining all along which gives a slightly better result than I mostly got when the BT probe was in its conventional location.

I will need to do more roasts to see if this is consistently so.

(Fellow users of Artisan may notice a few new values at the bottom of this last illustration, one of them AUC=297C*min. This is a value representing the total Area Under Curve, an indication of the amount of energy that hit the bean mass during an essential portion of the roast. This and some related new features in the upcoming 1.0 of Artisan may assist roasters by introducing yet another instrument for consistency. Marko Luther will post all about it in his bog when it's ready to roll.)



The Area Under the Curve

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Marko Luther is a very prolific coffee innovator with products like the Tonino roast color meter which compared to the competition is at least as precise for a fraction of the price.

Still, he may be best known for the free-for-all roast logger Artisan which he has been upgrading and updating intensely over the past years.

Last week Marko posted two new blogs which are both very interesting.

First he shared a very thorough exposé about PID control, explaining the basics of PID and detailing how Artisan now offers PID control even for those users who don't have PID hardware. If you have a device that influences your roast profile and you can regulate it with a slider in Artisan, then you can use Artisan's software PID to "cruise control" your roast.

Then Marko unveiled yet another new feature of Artisan called Area Under Curve, based on a concept that was discussed on the Home-Barista forum.

AUC= Area Under Curve (sketch by Marko Luther)
The idea is that you can define a certain significant part of the curve, for instance starting at 110ºC or right at the Dry End point and calculate how much 'surface area' there is until DROP at the end of the roast.

How is this useful?

Imagine your aim is to repeat a previous roast. You might observe that the Bean Temperature curve has been a little higher than planned early on, then a bit lower and the curve gets less steep in the very last phase. Now do you wait until the BT has reached the same end temperature as in the previous roast, do you try to keep the development phase (the part right after First Crack) timed like the previous roast, do you compromise or do you even revert to other criteria such as checking the visual appearance of the beans, trying to remember how they looked the other day?

Artisan now offers a new assistant. If you have loaded the previous successful roast in the background, you can read the target number for Area Under Curve on your screen and if you select the option, you can see an LCD field with your current AUC number or a countdown to zero of the area that you need to cover to reach the same figure for your current roast. Plus there's a vertical line that shows you at what moment in the near future you would need to end the roast at the current rate.

I tried it out. These are my settings:


I opted to calculate AUC from the Dry End point onwards. The possible advantage is that I could compare the numbers with a fellow roaster, even if he / she has a different machine with Dry End at a different measured probe temperature. I also selected "Background" as the source for my target.

This is the profile I wanted to reproduce:

Guatamala beans, end temp 198ºC in 13:42, 27% development, Tonino # 93 result

As you can see in the above profile, the Rate of Rise soared a bit running up to First Crack and then gently subsided. I used extra fan speed at the start and just before First Crack. One heating element was shut off a while before First Crack.

This is the profile of the subsequent roast with the above roast loaded in the background:

Guatamala beans, end temp 190ºC in 13:27, 25% development, Tonino # 94 result

At the start, Bean Temp was a little lower than planned, then from around Dry End up to First Crack the Bean temp was a little higher all along, indicating that more energy went into the bean mass. One element off after 9 minutes, the second before 14 minutes and the third a little later. With slight increases of Fan speed I aimed to avoid the significant 'bump' in the Rate of Rise and the profile showed only three soft bumps up to First Crack.  After First Crack the Bean Temp stayed a bit below the plan but the countdown LCD and the vertical line suggested I stop the roast at about the same time as in the original roast.

I followed the suggestion, ending maybe a fraction sooner as soon as I saw "25%" development time and the result was a roast color of Tonino #94 which is practically identical to the #93 I was aiming for.

I will play around more with these new features.

Thanks Marko for providing these!








Tiny Cheap Fluid Bed Roaster update: Chaff Collector & PID works

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Tije designed and produced a beautiful and perfectly functional chaff collector for our roaster and Jan worked on a better configuration of Artisan to match the Arduino board so now the Artisan PID works so well that we could automatically roast along our pre-defined roast curve.

The beans look a little uneven because they are very cheap Robustas especially selected for our test purposes. Next time we can roast the better beans.

Also for next version, we want to get the Area Under Curve feature working and we want to see if the base of the roaster can be downsized. If we make a pre-production model, it would be better looking with a smaller footprint.



Youtube version:

Sourdough Day Starter

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Half of a sourdough starter needs to be thrown out every day but it makes a wonderful quick and simple breakfast. No eggs needed, just add some (warm) water, a pinch of salt, a bit of sugar, let the batter warm up a bit on one of your espresso machines while you take a shower, then watch it become a pancake, add some honey and enjoy the crisp treat. The sweetness and the complex taste of the fruity sourdough create a delicious balance for your taste buds.

Have espresso with it, of course, straight, no milk, no sugar.

Sourdough Day Starter from Frans Goddijn on Vimeo.

First Sourdough Loaf (after 36 years)

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Thirty-six years ago we would bake sourdough bread routinely but I completely forgot how it is done. Our little family shared a house with five others and we would eat dinner together, taking turns cooking and we also baked sourdough bread once or twice a week.

All of that ended somehow.

Later I got a bread making machine and instant mixes but that was not the same so I gave it away.

In the eighties, baking bread was learned from friends, now it is taught on video clips and forums. This is my first attempt to remember.

I purchased "Meer brood uit eigen oven" by Levine van Doorne and "The Bread Bible" by Rose Levy Beranbaum but this first loaf is more or less a recipe taken from the Weekend Bakery website.
  1. 220g of sourdough starter, equal parts water/flour, half of the flour from organic rye, half of it whole wheat
  2. 340g of flour, half of it whole wheat
  3. 180g water
  4. 7g salt
The starter was ready to go earlier than expected, so when I noticed that in the very early morning I decided to get going. Then later I was sleeping when I should have been switching on the oven so that didn't start well but the loaf came out in a pleasing manner for me anyway.



La Pavoni Repaired

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Peter van der Weerd of KAFKO fixed one of my La Pavonis. The pressostat needed to be replaced and I was wondering if one pipe connection leaked.


Youtube version:

La Pavoni E61 Brew Pressure Gauge on a Rocket Giotto

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Daniela Sgarbi of La Pavoni sent me this beautiful brew pressure gauge for the E61 brew group. La Pavoni offers it on their sister-version of the Rocket E61 machines and the gauge will fit many identical brew groups on other machines.

It can be ordered (Item code no. 5530011) for a little less than € 30 (plus shipping of course).

My Giotto was modified by Peter van der Weerd of kafko.nl to feature a dual pressure switch.


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YouTube version:

 
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